MOD-1060 Hydrogen Analyzer for Industrial Process Gas Monitoring

The MOD-1060 Hydrogen Analyzer provides continuous hydrogen measurement in industrial process gas applications, including hydrogen production, refinery hydrogen networks, natural gas blending, fuel gas systems and petrochemical processes.

The analyzer is designed for real-time hydrogen monitoring where fast response, reliable measurement and safe operation are required. It supports hydrogen concentration measurement from low ppm levels up to 100% hydrogen and can be integrated with DCS, PLC, SCADA and process optimization platforms.

Hydrogen Analyzer for Process Gas Applications

The MOD-1060 Hydrogen Analyzer is designed for continuous hydrogen measurement in industrial process gas applications. It can support hydrogen production, refinery gas streams, petrochemical processes, fuel gas systems, natural gas blending and other applications where reliable hydrogen monitoring is required.

Real-time hydrogen measurement helps operators follow process conditions, detect concentration changes and maintain stable operation. This is especially important where hydrogen concentration directly affects process safety, gas quality, combustion behaviour, product specification or equipment protection.

Hydrogen Monitoring in Refineries and Petrochemical Plants

Hydrogen is widely used in refineries and petrochemical plants for hydrotreating, hydrocracking, reforming, fuel gas management and other process applications. Continuous hydrogen monitoring helps operators maintain process stability, improve visibility into hydrogen networks and detect abnormal operating conditions earlier.

The MOD-1060 can provide online hydrogen data for refinery and petrochemical process gas streams, helping support safer operation, better process control and improved use of hydrogen resources across the plant.

Hydrogen Measurement in Natural Gas Blending

Hydrogen blending into natural gas networks requires accurate and continuous measurement to confirm blending levels and maintain gas quality. Changes in hydrogen concentration can affect combustion properties, Wobbe Index, calorific value, pipeline operation and end-user compatibility.

The MOD-1060 can support hydrogen measurement in natural gas blending applications by providing real-time hydrogen concentration data. This information can be used by operators and control systems to monitor blending performance and support safe, stable gas distribution.

MOD-1060 and MOD-1040 for Hydrogen and Oxygen Monitoring

Hydrogen applications often require both hydrogen and oxygen monitoring. The MOD-1060 Hydrogen Analyzer measures hydrogen concentration, while the MOD-1040 Oxygen Analyzer supports oxygen measurement in hydrogen, natural gas and hydrocarbon process gas streams.

Together, these analyzers can provide a stronger analytical foundation for hydrogen production, storage, compression, blending and process safety applications. Continuous hydrogen and oxygen measurement helps operators detect contamination, air ingress, abnormal process conditions and changes in gas quality.

Digital Integration with DCS, PLC and Modcon.AI

The MOD-1060 can be integrated with DCS, PLC, SCADA and plant monitoring systems to provide real-time hydrogen measurement data for operators and control systems. This enables hydrogen concentration data to be used for alarms, process monitoring, control decisions and long-term performance analysis.

When connected with Modcon.AI, MOD-1060 measurement data can support process health analysis, predictive diagnostics, hydrogen production optimisation and early detection of abnormal operating behaviour. This helps transform hydrogen analyzer data into practical operational intelligence for safer and more efficient plant performance.

Key Features

• Thermal Conductivity-Based Measurement: The MOD-1060 operates using thermal conductivity (TCD) technology, providing reliable hydrogen concentration measurements even in dynamic environments.
• Wide Measurement Range: The MOD-1060 is capable of detecting hydrogen concentrations from low ppm levels up to 100%, making it suitable for diverse applications in industries such as petrochemical, energy, and environmental monitoring.
• Explosion-Proof Design: The analyzer is housed in an Ex d enclosure and certified for operation in hazardous environments. The MOD-1060 meets ATEX and IECEx standards, ensuring safety in environments with potential hydrogen hazards. Safety integrity level certified: SIL2 as per IEC 61508-2:2010 (020195:3266-1-P1)
• Ultra-Fast Response Time: With a response time of less than 30 milliseconds, the MOD-1060 provides near-instantaneous measurements, essential for real-time monitoring and fast adaptation to changing hydrogen concentrations.
• Flexible Integration: The analyzer can be easily integrated into existing systems via 4-20 mA analog output for data transfer.

Contact us to learn more about MOD-1060 Hydrogen Analyzer

Applications

• Hydrogen Industry and other Renewable Energy: Measuring hydrogen levels in fuel cells and electrolyzer applications to ensure optimal performance and safety.
• Petrochemical Industry: Monitoring hydrogen concentration in refining processes and ensuring safe operating conditions in explosive environments.
• Chemical Processing: Continuous hydrogen monitoring in chemical reactors to maintain the desired reaction conditions.
• Environmental Safety: Detecting hydrogen leaks in storage facilities and monitoring emissions to meet environmental standards.

Technical Specifications

• Measurement Range: 0-100% hydrogen concentration
• Response Time (T90): Less than 30 milliseconds
• Outputs: 4-20 mA, RS-485
• Power Supply: 24 VDC ±25%, 5 W
• Hazardous area: ATEX/IECEX Zone 2 , Zone 1
• Safety integrity level: SIL2
• Operation Temperature: -40°C to 90°C / 125°C (option)
• Gas Pressure (Absolute): 0.8 – 200 Bara
• Accuracy: Less than 50 ppm
• Process connection: NPT ½”

Why Choose the MOD-1060 Hydrogen Analyzer?

• Outstanding precision and speed in hydrogen concentration measurement: The MOD-1060 Hydrogen analyzer features an industry-leading response time of < 30 ms and a measurement range from a few ppm to 100 vol.%, specially developed for the new requirements of hydrogen infrastructure in the energy and process industries.
• Unrivalled robustness for demanding environments: Optimized for use in humid environments, the device withstands condensate and water without damage and provides precise measurements up to a pressure of 200 bar – ideal for electrolysers, fuel cells and other hydrogen applications.
• Maximum safety, minimum maintenance: With fast and reliable explosion level monitoring, the MOD-1060 significantly increases occupational safety. The device is a long-term investment with an expected service life of up to 10 years.
• Adaptability meets economy: The extremely compact MOD-1060 saves space and costs. Thanks to it, a wide variety of gas mixtures can be measured without additional sample preparation – a highly efficient solution that outperforms the competition in terms of performance and price.

Ensure your hydrogen monitoring is in safe hands with the MOD-1060 Hydrogen Analyzer.