MOD-1060 Hydrogen Analyzer

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Hazardous zone

The MOD-1060 Hydrogen Analyzer is an advanced solution for the precise measurement of hydrogen concentration in a variety of industrial and environmental applications. It is an online, in-line analyzer that can be directly connected to the process for continuous monitoring. Built using state-of-the-art sensor technology, the MOD-1060 is designed to ensure high accuracy and reliability under the most challenging conditions, including explosive atmospheres and fluctuating process environments.

Key Features

  • Thermal Conductivity-Based Measurement: The MOD-1060 operates using thermal conductivity (TCD) technology, providing reliable hydrogen concentration measurements even in dynamic environments.
  • Wide Measurement Range: The MOD-1060 is capable of detecting hydrogen concentrations from low ppm levels up to 100%, making it suitable for diverse applications in industries such as petrochemical, energy, and environmental monitoring.
  • Explosion-Proof Design: The analyzer is housed in an Ex d enclosure and certified for operation in hazardous environments. The MOD-1060 meets ATEX and IECEx standards, ensuring safety in environments with potential hydrogen hazards. Safety integrity level certified: SIL2 as per IEC 61508-2:2010 (020195:3266-1-P1)
  • Ultra-Fast Response Time: With a response time of less than 30 milliseconds, the MOD-1060 provides near-instantaneous measurements, essential for real-time monitoring and fast adaptation to changing hydrogen concentrations.
  • Flexible Integration: The analyzer can be easily integrated into existing systems via 4-20 mA analog output for data transfer.

Contact us to learn more about MOD-1060 Hydrogen Analyzer

Applications

  • Hydrogen Industry and other Renewable Energy: Measuring hydrogen levels in fuel cells and electrolyzer applications to ensure optimal performance and safety.
  • Petrochemical Industry: Monitoring hydrogen concentration in refining processes and ensuring safe operating conditions in explosive environments.
  • Chemical Processing: Continuous hydrogen monitoring in chemical reactors to maintain the desired reaction conditions.
  • Environmental Safety: Detecting hydrogen leaks in storage facilities and monitoring emissions to meet environmental standards.

Technical Specifications

  • Measurement Range: 0-100% hydrogen concentration
  • Response Time (T90): Less than 30 milliseconds
  • Outputs: 4-20 mA, RS-485
  • Power Supply: 24 VDC ±25%, 5 W
  • Hazardous area: ATEX/IECEX Zone 2 (Zone 1 in progress)
  • Safety integrity level: SIL2 (in progress)
  • Operation Temperature: -40°C to 90°C / 125°C (option)
  • Gas Pressure (Absolute): 0.8 – 200 Bara
  • Accuracy: Less than 50 ppm
  • Process connection: NPT ½”

Why Choose the MOD-1060 Hydrogen Analyzer?

  • Outstanding precision and speed in hydrogen concentration measurement: The MOD-1060 Hydrogen analyser features an industry-leading response time of < 30 ms and a measurement range from a few ppm to 100 vol.%, specially developed for the new requirements of hydrogen infrastructure in the energy and process industries.
  • Unrivalled robustness for demanding environments: Optimised for use in humid environments, the device withstands condensate and water without damage and provides precise measurements up to a pressure of 200 bar – ideal for electrolysers, fuel cells and other hydrogen applications.
  • Maximum safety, minimum maintenance: With fast and reliable explosion level monitoring, the MOD-1060 significantly increases occupational safety. The device is a long-term investment with an expected service life of up to 10 years.
  • Adaptability meets economy: The extremely compact MOD-1060 saves space and costs. Thanks to it, a wide variety of gas mixtures can be measured without additional sample preparation – a highly efficient solution that outperforms the competition in terms of performance and price.

Ensure your hydrogen monitoring is in safe hands with the MOD-1060 Hydrogen Analyzer.


 

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Frequently Asked Questions

The MOD 1060 is designed for continuous and real-time measurement of hydrogen concentration in oxygen using the thermal conductivity principle, making it ideal for industrial and process control applications
The MOD 1060 uses the Wiedemann thermal conductivity principle, which measures the difference in thermal conductivity between hydrogen and other gases to determine hydrogen concentration
The analyzer measures hydrogen concentrations in oxygen, typically in the range of 0-100% H₂, depending on the configuration and process requirements
Petrochemical and refining (hydrogen production and recovery) / Power plants (hydrogen cooling in generators) / Steel and metal processing / Semiconductor manufacturing / Chemical processing industries / Air separation and gas production industries
Water vapor can influence the thermal conductivity measurement, potentially introducing errors. Proper sample conditioning and compensation techniques can minimize the impact.
Calibration frequency depends on the operating conditions, but the instrument is designed for low-maintenance and long-term stability, typically requiring only periodic calibration
Calibration frequency depends on the operating conditions, but the instrument is designed for low-maintenance and long-term stability, typically requiring only periodic calibration
High accuracy and fast response time / Long-term stability with minimal drift / Low maintenance requirements / Capable of handling harsh industrial environments / Multiple output options for integration with control systems
The analyzer supports 4-20mA analog outputs and digital communication protocols (e.g., Modbus ASCII) for seamless integration with industrial process control systems
The MOD 1060 is specifically designed for hydrogen measurement in oxygen-rich environments. For other gas mixtures, a different sensor technology may be required


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