MOD 4100 Crude Oil Analyser

On-line quality analysis of the crude oil properties is important to allow evaluation of the crude oils at any time.

The newly redesigned MOD-4100 crude analyzer represents a breakthrough in crude oil on-line analysis. It is a single analyzer, that performs on-line a variety of different critical crude oil measurements to provide real-time analytical data, which is highly important for optimized operation processing of crude oils. The new design of the MOD 4100 analyzer system is based on a “Modular Package concept”. It is inspected and tested by the factory, and ready for immediate installation on-site. The following crude oil critical parameters can be measured on-line and correlated to ASTM:

• Salt Concentration (D3230)
• Distillation (D2892, D86)
• SARA (IP-143 and D893-69)
• Emulsion stability (F3045, D4007 and D3707)
• Hydrogen Sulfide content (D5705)
• RVP (D6377 and D323)
• Viscosity (D445 and D2501)
• Water Content (D4928 and D4006)
• Sulfur content (D2622 and D4294)
• Density (D4928 and D1250)

The analyzers are applicable in the oil well, pipes, vessel, tanks, and at any other location in the crude oil supply chain from the oil well during transportation, storage, desalting, and blending until the crude distillation unit. On-line and rapid analysis allows real-time detection of unacceptable levels of quality parameters to take immediate corrective actions.

Crude Oil Distillation

• On-line monitoring of the crude oil properties before, between, and after the desalters enables efficient operation of the desalter, at minimum cost of energy and process chemicals.
• On-line monitoring of the physical properties such as the SALT, H2S, and TAN of the crude oils entering the CDU is also of high importance for evaluating the potential of corrosion and fouling that affect the equipment and the pipelines.
• Indicates the transition period between two sequential crude oil feeds.
• Continuous verification of the entire batch complying with its specifications.

System Configuration

• The new MOD 4100 On-line Analytical System is a complete equipment set.
• MOD-4100 allows real-time analysis of critical crude oil properties under field conditions.
• Continuous crude oil sampling from pipelines, tanks, or process vessels, its filtration, and separation from solid particles.
• The analyzer is equipped with an integrated sampling handling and sample condition system, to bring the samples to the physical condition that is required by the analyzer.
• Integrated Analyzer control system.
• Transfer of analysis results to customer’s control room DCS.
• No analyzer shelter is required.
• The analyzer comes installed in an outdoor stainless steel enclosure.

System Advantages

On-line monitoring of the crude oil qualities also plays a critical role in a variety of different crude oil process optimizations.

Crude Oil Blending:

• Optimization of the ratio between crude oil being blended to provide a blend of required physical properties.
• Reduction of blend cost by maximum incorporation of low-cost crudes in the blend

Frequently Asked Questions about Crude Oil Analyzer

What is crude oil analysis and why is it important?

Crude oil analysis involves evaluating the properties and compositions of crude oil through various measurements. The MOD 4100 All-in-One Crude Oil Analyzer performs real-time, online analysis crucial for optimizing operations in processing crude oils. The analyzer helps maintain quality and efficiency in the crude oil supply chain by analyzing parameters like salt concentration, recovery rate (distillation points), water content, API gravity, viscosity, and sulfur content.

How does the MOD 4100 improve the process of crude oil analysis?

The MOD 4100 represents a technological breakthrough with its Modular Package concept, allowing for rapid, on-site installation and immediate operation. This single analyzer performs a variety of critical measurements online, providing real-time data essential for optimized crude oil processing, thereby enhancing operational efficiencies and reducing costs.

What critical parameters of crude oil does the MOD 4100 measure?

The MOD 4100 can measure several critical parameters, including Salt Concentration, Distillation, SARA, Emulsion Stability, Hydrogen Sulfide Content, Reid Vapor Pressure, Viscosity, Water Content, Sulfur Content, and Density. These measurements are correlated to ASTM standards, ensuring accurate and reliable data for process optimization.

Where can the MOD 4100 analyzer be applied within the crude oil industry?

The MOD 4100 analyzer is versatile and can be used at various points in the crude oil supply chain, including oil wells, pipelines, vessels, tanks, and even locations from transportation to storage and blending up to the crude distillation unit. Its capability for online and rapid analysis helps in the immediate detection and correction of quality deviations.

How does the MOD 4100 contribute to crude oil blending processes?

In crude oil blending, the MOD 4100 helps optimize the blend ratio to achieve desired physical properties while minimizing costs. Providing real-time analysis of the crude oil's qualities allows for the maximum incorporation of low-cost crudes without compromising the blend's overall quality, thereby reducing blend costs and enhancing process efficiency.