Products

Modcon’s portfolio includes the following advanced solutions:

• Process gas analyzers for oxygen measurement, hydrogen monitoring and gas quality analysis
• Liquid analyzers for crude oil analysis, salt-in-crude measurement and petroleum products monitoring
• Modcon.AI industrial AI/ML solutions for industrial process optimization, predictive diagnostics and process health analysis
• Turnkey analytical projects and AI-enabled process control solutions for demanding industrial applications.

Advanced Process Analyzer Solutions for Industrial Applications

Modcon provides a comprehensive portfolio of online process analyzers and integrated analytical solutions designed for continuous operation in demanding industrial environments. These systems are used where real-time measurement is essential for product quality, process safety, regulatory compliance, energy efficiency and operational optimization. Instead of relying only on laboratory testing or delayed manual sampling, Modcon solutions enable operators to monitor critical process parameters directly and continuously, helping plants respond faster to changing operating conditions.

Process Gas Analysis

Modcon’s process gas analyzer solutions support continuous monitoring of oxygen, hydrogen, gas quality and hydrocarbon gas streams. These systems are suitable for applications in hydrogen production, natural gas processing, refineries, petrochemical plants, pipelines and other process industries where gas composition directly affects safety, efficiency and product value.

• Oxygen measurement is especially important in applications involving hydrogen, natural gas, flare systems, refinery units and hazardous process environments. Reliable oxygen analysis helps operators identify unsafe conditions, prevent contamination, improve process stability and support safe operation of gas production, compression, storage and distribution systems.

• Hydrogen monitoring is used across hydrogen production, refinery hydrogen networks, gas blending, fuel gas systems and other industrial processes where hydrogen concentration must be continuously measured and controlled.
• Gas quality analysis also supports the monitoring of calorific value, Wobbe Index, hydrocarbon composition and other key parameters needed for process control, combustion efficiency and product specification.

Liquid and Crude Oil Analysis

Modcon’s liquid analyzer solutions are designed for online monitoring of crude oil, petroleum products and liquid hydrocarbon streams. These analyzers support refineries and process plants by providing real-time information on crude quality, salt content, hydrocarbon properties and product characteristics.

• Crude oil analysis is important for crude unit optimization, crude switching, blending control, desalter performance and refinery planning. Online crude oil analyzers help reduce dependence on delayed laboratory results and allow faster operational decisions.
• Salt-in-crude measurement is particularly valuable for protecting refinery equipment, reducing corrosion risk and improving desalter control.
• Petroleum process analyzers also supports the monitoring of petroleum products and intermediate streams, helping operators maintain product quality, reduce giveaway, optimize blending and improve unit performance. By integrating online liquid analyzer data with control and optimization systems, refineries can improve process visibility and make more consistent operating decisions.

Analyzer Systems and Turnkey Projects

In addition to individual analyzers, Modcon supplies complete process analyzer systems engineered for specific project requirements. These systems may include analyzer shelters, cabinets, sample conditioning systems, sample probes, stream selection systems, utilities, calibration facilities, communication interfaces and integration with plant control systems.

• Turnkey analyzer houses are designed to simplify implementation for end users, EPC contractors and industrial operators. Modcon’s approach covers engineering, system design, manufacturing, testing, integration, installation support, commissioning and lifecycle service. This enables customers to receive a complete analytical solution rather than separate instruments that require extensive site adaptation.
• Analyzer systems are especially important in large industrial plants where reliable sample handling, environmental protection, hazardous-area compliance and communication with the control system are essential. Proper system engineering improves analyzer reliability, reduces maintenance burden and ensures that measurement data can be used effectively by operators and process control systems.
• Advanced blending solutions for in-line blending of gasoline, diesel, crude oil, fuel oil and other petroleum products.

AI Enabled Process Optimization

Modcon.AI extends Modcon’s analytical expertise into industrial AI, machine learning and advanced process optimization. These solutions are designed to use real-time analyzer and process data for improved decision support, process health analysis, predictive diagnostics, energy efficiency and operational performance improvement.

• AI-enabled process optimization can help industrial plants move from traditional monitoring toward more predictive and adaptive operation. In refineries, this may support crude oil processing, blending optimization, CDU performance, energy management and product quality control. In hydrogen and gas applications, it may support safety monitoring, purity control, process stability and early detection of abnormal conditions.
• By combining online process analyzers, engineered analyzer systems and AI/ML software, Modcon provides Industrial AI solutions for smarter industrial operation. The result is improved visibility into process behaviour, faster response to process changes, better product consistency, reduced operational risk and more efficient use of plant resources.