Modcon provides process analyzers and complete integrated analyzer systems and all related services from initial engineering through manufacturing, testing and field start-up. Process analyzers Systems are normally supplied installed in the special Analyzer Houses including air-conditioning, power distribution, lighting, termination and junction boxes, gas and flame detection, relevant piping and wiring.
Process analyzer’s sample probes and sample transport lines designed to ensure representative and rapid sampling, avoiding a possibility of contamination or dead volume. Sample Conditioning systems to provide the sample in a state and condition compatible to the measurement technique used by process analyzers. Sample recovery systems, stream selection facilities, telephone modem connections, furniture, special equipment and tools, etc. are supplied as integral part of the process analyzer systems.
Frequently Asked Questions about Process Analyzers
A process analyzer is an advanced device or system used to determine the chemical composition or physical properties of substances involved in industrial processes. Modcon Systems provides cutting-edge process analyzers that integrate seamlessly with other technologies to ensure efficient and accurate analysis, essential for optimizing production processes.
Modcon Systems specializes in various process analyzer systems, including gas chromatographs, spectrophotometers, and physical property analyzers. These are tailored to meet the specific needs of the process industries, ensuring precise and timely analysis for optimal operational outcomes.
Accuracy in our process analyzers is achieved through robust design, including sample probes and transport lines that prevent contamination and avoid dead volume. Our systems also feature advanced sample conditioning systems to prepare the sample for analysis, ensuring that the results are precise and reliable.
Modcon Systems has 50 years of system integration experience and excels in providing fully customized analyzer systems, from initial engineering to field start-up. Our systems can include specialized analyzer houses, complete with necessary safety and support features, tailored specifically to your industry’s operational demands and environmental conditions.
In addition to standard features, Modcon’s process analyzers can include complete preparation and conditioning systems, sample recovery systems, stream selection manifolds, and modern communication interfaces based on industrial protocols. We also provide installation supervision service, start-up and commissioning, and comprehensive training for the supplied systems.
Our service includes full installation in specially designed analyzer houses that are equipped with air conditioning, power distribution, and safety systems like gas and flame detection. Maintenance and support are handled by our skilled technicians, ensuring that your system operates efficiently and continuously.
An example would be using our Crude Oil analyzer MOD-4100 all-in-one to monitor and analyze the chemical composition and physical properties of crude oil used as a raw material for upstream applications. This ensures compliance with on-spec requirements and maintains product quality, demonstrating how our analyzers play a crucial role in process industries.
By providing real-time data and analysis, our analyzers help fine-tune the process parameters, reduce waste, ensure product consistency, and ultimately enhance the final product’s quality. Our AI-driven optimization processes and machine learning tools further aid in identifying the best operational practices.
While Modcon’s solutions are versatile across various industries, they are particularly beneficial in sectors such as oil and gas, chemical production, food, pulp and paper, and pharmaceutical industries. Our systems are designed to meet the stringent requirements of these industries, enhancing safety, efficiency, and productivity.
Modcon Systems integrates AI tools based on ML (machine learning) with its process analyzers to optimize operations and enhance decision-making in process industries. This AI-driven optimization predicts issues, adjusts processes in real time, and improves production efficiency. By analyzing data from our analyzers, AI provides insights and actionable recommendations, leading to better efficiency, reduced costs, and higher product quality.