MOD-1040 Oxygen Analyzer is designed to provide accurate and reliable measurements of oxygen levels in high-pressure pipeline, making it ideal for a range of industrial applications. With its advanced optical sensor technology and rugged construction, MOD-1040 delivers precise measurements even in the harshest of conditions. Its user-friendly interface and intuitive controls make it easy to operate, while its compact design allows for easy installation directly on process pipe without any sample extraction.
Whether you’re working in the oil and gas industry, hydrogen production, chemical processing, or any other process industry, the MOD-1040 Oxygen Analyzer is the ideal solution for precise and reliable oxygen measurement in high-pressure applications.
Key Features and Specifications of the MOD-1040 Oxygen Analyzer
- High-accuracy measurement of oxygen levels up to 100%
- Explosion-proof certified: II 2 G Ex db IIC T4 Gb (IECEx ITS 23.0017, ITS-I24ATEX40694)
- Safety integrity level certified: SIL2 as per IEC 61508-2:2010 (020195:3266-1-P1)
- Resolution: 0.01% O2
- Response time (T90): <5 sec
- Ambient temperature: -10 to 60 deg.C
- Maximum pressure: 200 Barg
- Rugged construction and compact design for reliable operation in harsh environments
- Flexible installation options to suit a variety of industrial applications
Industrial gas production systems, including those for hydrogen and oxygen, typically involve the use of equipment rated for both non-hazardous and hazardous locations. One approach to lowering installation costs is to utilize general-purpose equipment, but this may only be feasible if the risk of gas leaks is minimized.
Reducing the potential for leaks can create difficulties in sampling gas from high-pressure pipelines, making it challenging to perform accurate oxygen analysis. Traditional oxygen analysis technologies, including paramagnetic, zirconia, coulometric, and TDL, are not designed to withstand high gas pressures and therefore require gas sample extraction and conditioning prior to analysis. MOD-1040 allows for direct measurement of oxygen content in high-pressure pipelines, eliminating the need for gas sample extraction or conditioning.
MOD-1040 Process Oxygen Analyzer is not just another option on the market; it’s a fusion of precision, performance, and uncompromising safety standards. By utilizing fluorescence quenching technology, the MOD-1040 accurately measures oxygen content, a critical aspect in high-pressure green hydrogen production. Its advanced optical sensor technology is particularly suited for challenging applications, offering retractable process connections for easy installation, calibration, and maintenance. With precise measurements in harsh conditions and in-situ installation, MOD-1040 enhances operational efficiency and allows the reduction of hazardous area classification, simplifying designs and cutting costs. The MOD-1040 emphasizes safety, efficiency, and quality in hydrogen production, marking a new era in sustainable energy solutions.
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Frequently Asked Questions about MOD-1040 Oxygen Analyzer
What is an Oxygen Analyzer?
An Oxygen Analyzer is a device designed to accurately measure and monitor the oxygen concentration within a gaseous environment. Modcon Systems’ MOD-1040 Oxygen Analyzer excels in this capacity, offering high-accuracy oxygen level measurements from low ppm levels and up to 100%. It is engineered for direct measurement on high-pressure pipelines without the need for gas sample extraction, making it ideal for industries requiring precise oxygen monitoring under rigorous conditions.
How does the MOD-1040 Oxygen Analyzer work?
The MOD-1040 utilizes advanced optical sensor technology based on fluorescence quenching to determine oxygen concentration. This technology allows for accurate measurements even in harsh environments and high-pressure settings. The analyzer’s design enables in-situ installation directly on process pipes, simplifying the operational setup and avoiding the complexities of traditional oxygen analysis methods requiring gas sample extraction and conditioning.
What are the typical applications of the MOD-1040 Oxygen Analyzer?
The MOD-1040 is designed for various industrial applications requiring precise oxygen measurement. It is particularly suited for use in hydrogen production, oil and gas industry, chemical processing, and other process industries that operate under high-pressure conditions. Its robust construction and ability to perform direct measurements make it an indispensable tool for maintaining safety and efficiency in these sectors.
What are the key features and certifications of the MOD-1040 Oxygen Analyzer?
Key features of the MOD-1040 include a rugged and compact design, high-accuracy oxygen measurement, and a quick response time of less than 5 seconds. It boasts certifications for explosion proof (II 2 G Ex db IIC T4 Gb) and safety integrity level (SIL2), ensuring it meets high operational safety and reliability standards. The device can operate in temperatures ranging from -10 to 60 degrees Celsius and withstand pressures up to 200 Barg.
How long does the oxygen sensor in the MOD-1040 last?
The lifespan of the oxygen sensor in the MOD-1040 is designed to exceed industry standards, ensuring long-term reliability and reduced maintenance needs. While the exact lifespan can vary based on operating conditions and usage, the MOD-1040’s advanced technology and robust construction contribute to a longer sensor life than traditional sensors.
How much does the MOD-1040 Oxygen Analyzer cost?
The cost of the MOD-1040 can vary based on specific configuration and installation requirements. For accurate pricing, it is recommended to contact Modcon Systems directly. The company provides tailored solutions to meet the unique needs of each application, ensuring that you receive a product that fits your specific operational and budgetary requirements.
How do you maintain the MOD-1040 Oxygen Analyzer for optimal performance?
Maintaining the MOD-1040 involves annual calibration and occasional sensor checks to ensure accuracy and reliability. The device’s design includes retractable process connections facilitating easy maintenance, calibration, and sensing element replacement access. Adhering to the recommended maintenance schedule provided by Modcon Systems will help sustain optimal performance and extend the life of the analyzer.
